Transformer oil level can drop due to several reasons, which can lead to operational issues and potential damage to the transformer if not addressed promptly. Here are some common causes for the transformer oil level to decrease:
Leakage: The most obvious reason for a drop in oil level is leakage from the transformer tank or its associated pipework. This can occur due to corrosion, loose joints, cracks, or damage to the tank or seals.
Overheating: When a transformer overheats, the oil inside expands. If the expansion is significant and the transformer's conservator or breather is not adequately designed to accommodate this expansion, oil may be expelled, leading to a lower oil level once temperatures normalize.
Evaporation: Though at normal operating temperatures, transformer oil has a very low evaporation rate, excessive heat or prolonged exposure to high temperatures can cause some oil to evaporate, gradually reducing the oil level over time.
Maintenance Activities: During routine maintenance, such as filter changes or oil sampling, a small amount of oil might be accidentally spilled or drained without being replenished.
Breathing Effect: Transformers equipped with a breather (designed to maintain internal pressure equilibrium) can experience oil level fluctuations due to changes in ambient temperature and humidity. As the transformer heats up and cools down, air is drawn in and expelled, potentially carrying small amounts of oil vapor with it, which over time can accumulate to a noticeable loss.
Internal Faults: Serious internal faults like short circuits or arcing can cause sudden and significant drops in oil level due to oil being consumed in the fault or expelled rapidly due to the pressure surge.
To address a dropping oil level, it's crucial to identify and rectify the underlying cause. Regular inspections for leaks, monitoring oil temperature and levels, and maintaining proper ventilation around the transformer can help prevent unnecessary drops in oil level. If a leak or other issue is detected, prompt repair and topping up of the oil to the recommended level with the correct grade of oil is essential to ensure the transformer operates safely and efficiently.